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半自动屋顶包方案

Semi-automatic Gable Top Filling Machine

YOUTUBE Equipment Production Process Display 》》

设备型号

Equipment Model

500

半自动产速

Semi automatic rate

500-1000p/h

灌装内容物

Filling contents

纯净水/饮料/奶

Water/juice/milk

包材名称

Packing materials

屋顶包带盖/无盖

gable top carton with cap

设备和包材形式 Equipment form and packaging materials：

包装形式(纯纸盒，不含塑料) Gable –top Carton shape

适用范围Scope of application：

本机适用于纯净水、饮料，奶等物料灌装

This machine is suitable for filling water，juice,milk and so on.

工艺流程图 Design process flow：

屋顶盒纸盒片Roof carton →人工上盒Manual upper box→底部加热压封成型Bottom Heating and Pressing Forming→开口纸盒Open carton→超声波焊接加Covering by Ultrasound Welding→开口加盖纸盒Open Covered Carton→人工放盒到轨道上Manual box placement on track→灌装filling→顶部封合成型Top Seal Composite Type→打印日期Print Date→进入输送链条、打包 Enter conveyor chain and pack

控制系统的主要灌装工序，整机由PLC控制，整个过程至少由二个工人成。

The main filling process of the control system, the whole machine is controlled by PLC,more about two workers are required to complete the whole work process.

贴吸管机

Straw labeling machine

YouTUBe Detailed Introduction 》》YouTUBe 详细介绍》》

规格：

适用于无菌纸盒灌装机规格125 200 250 等。

Specification：

Suitable for aseptic carton filling machines,

specifications 125, 200, 250, etc.

贴吸管机参数：

输送带总长（mm）

Total length of the conveyor bel

5000

最大功率

Maximum power

4KW

主机外形尺寸（mm）

Host dimensions

1500×960×1400

最大生产量

Maximum production capacity

6000盒（Box）/h

主机重量（kg）

Host weight

380

进料方式

Feeding method

单列

Single column

电压

Voltage

220V

工作气压

Working Pressure

0.35-0.45Mpa

频率

Frequency

50Hz

最大耗气量

Maximum gas consumption

60升（L）/分钟(min)

全自动贴盖机

Fully automatic capping machine

Equipment Production Process Display 》》

用途Usage：

利乐纸盒粘贴盖子。适用于利乐包规格 330 500 1000 等。

Tetra Pak carton sealing lids. Suitable for Tetra Pak sizes 330, 500, 1000, etc.

工艺Craftsmanship：

自动添加盖子，自动定位，自动喷胶，自动粘贴盖子

Automatically add the lid, automatically position it, automatically spray glue, automatically adhere the lid.

半自动贴盖机

Semi-automatic capping machine

Machine-generated details display 》》

功能介绍Function Introduction：

放好一个盖子，踩一下脚踏，圆盘旋转180，定位稳定后，胶枪开始打胶。再放入第二个盖子，踩一下脚踏，圆盘旋转180°，拿一个奶包压到第一个盖子上同时第二个盖子也开始打胶。

Place one cap properly, step on the pedal, the turntable rotates 180 degrees, and after it stabilizes, the glue gun starts applying glue. Then place the second cap, step on the pedal, the turntable rotates 180°, take a milk pouch and press it onto the first cap while the glue starts being applied to the second cap.

利乐包装材料

Tetra Pak packaging materials

YOUTUBE Equipment Production Process Display 》》

用途：

适合用于酒水、饮料、乳制品的包装

规格型号：

125 ml 200 ml 250 ml 330 ml 500 ml 1000ml可根据需求定制

Usage：

Suitable for packaging alcoholic beverages, drinks, and dairy products.

Specification Model：

125 ml 200 ml 250 ml 330 ml 500 ml 1000ml Can be customized according to requirements

1.外部PE层——防护外部湿气

Outside PE layer-protects againstoutside moisture

2.水性印刷油墨

Printing-water based ink

3.纸板——用于稳定性和强度

Paperboard- for stability and strength

4.粘合PE层

Adhesion PE layer

5.铝箔 - 阻隔氧气、味道和光线

Aluminium foil - oxygen, flavour and lightbarrier

6.粘合PE层

Adhesion PE layer

7.内层PE在液体中密封

Inner PE layer-seals in the liquid

装纸车

Paper loading cart

Display of the purpose of the transport vehicle》》

用途：

本机可上下左右移动，适用于多种宽度的包装材料，具有短距离移动运输包装材料安装至所需工位的功能，本机与卸纸车配合使用效果更佳。

Usage:

This machine can move up, down, left, and right, suitable for various widths of packaging materials. It has the function of transporting packaging materials overshort distances to the required workstation. The machine works even better whenused in conjunction with the paper unloading cart.

优点：

节约人工，提高效率。

Advantages:

Saves labor and improves eﬃciency.

卸纸车

Paper loading cart

Display of the purpose of packaging and handling vehicles》》

用途：

本机可上下移动，可旋转360度，张开双臂抱紧不同高度的包装材料，适用于多种宽度多种直径的包装材料，具有短距离移动运输包装材料安装至所需工位的功能，本机与装纸车配合使用效果更佳。

优点：

避免人工从高处移动包装材料所造成的危险，节约人工，提高效率。

Usage：

This machine can move up and down and rotate 360 degrees. It can open its arms to hug packaging materials of different heights, suitable for packaging materials of various widths and diameters. It has the function of transporting and installing packaging materials over short distances to the required workstation. The machine works even better when used in conjunction with a paper loading cart.

Advantages：

Avoid the dangers caused by manually moving packaging materials from heights, save labor, and improve eﬃciency.

膨胀袋灌装机

Expansion Bag Filling Machine

Juice filling machine, plastic bag filling machine》》

本机采用预制成型袋无气加压灌装。是目前国际包装行业流行的液体包装形式，具有包装形式新颖、造型多样、封口牢固、使用方便等优点，广泛应用于乳制品，豆制品（日本豆腐）、调味品、洗涤用品、果汁饮料、酒类等流体或半流体在无气状态下灌装封口，避免二次污染。

This machine uses pre-formed bag aseptic pressurized filling. It is a popular liquid packaging method in the international packaging industry, featuring a novel packaging form, diverse shapes, secure sealing, and convenient use. It is widely used for filling and sealing dairy products, soy products (such as Japanese tofu), condiments, cleaning products, juice beverages, alcoholic drinks, and other fluids or semi-fluids in an aseptic state, preventing secondary contamination.

填充容量50-1000毫升随意调整

Filling capacity can be freely adjusted from 50 to 1000 milliliters

自立袋旋转灌装机

Stand-up Pouch Rotary Filling Machine

Introduction to Machine Functions 》》机器功能介绍》》

功能介绍Function Introduction：

人工添加袋子，伺服泵定量填充后自动落盖，自动拧紧盖子成品会自动排出。

Bags are manually added, the servo pump fills them quantitatively, then the lid is automatically placed and tightened, and the finished product is automatically discharged.

填充容量Filling capacity：

50-2000毫升随意调整

Filling capacity can be freely adjusted from 50 to 2000 milliliters.

产能Filling capacity：

每分钟10-30袋（产能视填充容量和物料成分而定）

10-30 bags per minute (production capacity depends on filling volume and material composition).

空压机

Air compressor

空压机Air compressor：

电压Voltage : 380V 功率Power: 22kW 排气压力Exhaust Pressure : 0.8MPa 产气量Gas Output: 3.6m³/min

重量Weight : 308Kg 体积Dimensions(mm) : 1080*850*1200

储气罐Air Storage TankWorking：

工作压力Working Pressure : 0.8 Mpa 容积Capacity: 1000L 重量Weight : 100kg

体积Volume(mm): 2200*900*900

冷干机Refrigerated Dryer：

电压Voltage : 220伏功率Power : 0.46kW 额定工作压力Rated Working Pressure : 0.7-1.0MPa

制冷剂 Refrigerant: R22 体积Volume(mm) : 900*550*700 重量Weight : 500公斤

过滤器Filter：

额定处理量FilterRated capacity : 4.0Nm³/min 最大工作压力Maximum working pressure : ＜ 1.0MPa

水处理设备

Water treatment equipment

什么是反渗透设备What is a reverse osmosis device：

利用压力差为动力的膜分离过滤拨术减少水中含有的杂质和盐的水处理备。

Membrane separation filtration technology powered by a pressure difference is used in water treatment equipment to reduce impurities and salts in water.

方形高剪切乳化罐

Square High-shear Emulsion Tank

结构特征：

本设备采用底部叶轮高速转动，使物料在搅拌、挤压和剪切等物理作用下快速高效地混合，特别适合于对糖类、淀粉类、奶粉类、蛋粉类产品和乳化剂、稳定剂、增稠剂的混合，通常在配方奶粉、酸奶、各种饮料、冰激凌、蛋卷和华夫饼干的配料流程中使用。在结构设计上，我们采用R圆弧过渡保证卫生无死角;而且在底部搅拌的密封结构上不断进行技术改造，最大限度地延长了机械密封和轴承的使用寿命，同时为客户节省了一定的使用成本。

Usestructural Feature：

This equipment adopts a high-speed rotating bottom impeller to achieve fast andeﬃcient mixing of materials through physical actions such as stirring, squeezing andshearing. lt is particularly suitable for mixing sugar-based, starch-based, milk powder.egg powder products as well as emulsifiers, stabilizers and thickeners. lt is commonlyused in production processes of formula milk powder, yogurt, various beverages, icecream, wafer cones and waﬄe ingredients. In structural design, we employ R-radiustransitions to ensure hygienic

dead-angle-free operation. Continuous technicalimprovements have been made to the sealing structure of the bottom agitator,significantly extending the service life of mechanical seals and bearings while reducingoperational costs for customers.

技术参数Technical Parameters：

圆形高剪切乳化罐

Round High-Shear Emulsifying Tank

结构特征Usestructural Feature：

混合罐根据混合材料的不同而采用SUS304/SUS316制造。罐内安装有一台均质器（不是真正的均质器，但具有类似效果），以提高混合效率。

The mixing tank is made of SUS304 / SUS316 basing on the mixing material. There is a homogenizer (not real homogenizer, but has this effect) installed in the tank to make the mixing more eﬃcient.

储罐

Storage Tank

使用范围：

可做储液罐、混料罐、暂存罐、储水罐等

适用于食品、乳制品、果汁饮料、医药化及生物倫工程等领域

罐体配置：

快开式人孔

各种型式的CIP清洗器防蝇虫卫生级透气罩可调式三角支腿

可拆卸进料管套件

温度计(根据客户要求配置) 爬梯(根据客户要求配置) 桨式搅拌器

液位计及液位控制(根据客户要求配置) 防涡板

储罐

Storage Tank

使用范围：

采用单层不锈钢结构材料均为卫生级不锈钢

结构设计极具人性化，可操作性强筒体内壁过渡段采用圆弧过渡，保证卫生无死角

Usestructural Feature：使用结构特点：

Single-layer stainless steel structure adopted All materials are sanitary-grade stainless steel Humanized structural design with strong operability Arc transition used for inner wall joints to ensure hygieniddead-angle-free performance.

技术参数Technical Parameters：

均质机

Homogenizer

功能用途 USE：

该搅拌机结构合理，混合比高。它主要适用于各种碳酸饮料的混合，也可用于其他软饮料的加工。这台机器是碳酸饮料整套生产设备中的主要关键设备。

The mixer has a reasonable structure and high mixing ratio. It is mainly suitable for the mixing of various carbonated beverages and can also be used for the processing of other soft drinks. This machine is the main key equipment in the complete set of carbonated beverage production equipment.

结构特征：

优质材料与精密加工：所有与饮料接触的部件均采用高质量不锈钢制成。

自动操作，性能稳定，操作简便，调节方便。

搅拌均匀。

碳化充分，含气量高。结构卫生，易于清洁

Usestructural Feature：

Excellent materials and precise processing:All parts in contact with beverages are made of high quality stainless steel.

Automatic operation, stable performance, easy to operate, easy to adjust.

Evenly mixed.

Carbonization is suﬃcient, high gas content The structure is sanitary, easy to clean.

盘管式UHT杀菌机

Coil UHT Sterilizer

功能用途 USE：

本设备换热器采用套管结构高效、节能、操作简单。由于物料受热时间极短，营养损失小广泛的应用于鲜奶、酱油、饮料、酒类等流体物料的杀菌或灭菌可以用于豆浆、流体物料的杀菌或灭菌。如于均质机配套，还可以高粘物料的场合，如甜菜炼乳等。

This equipment using coil structure, high eﬃciency，energy saving, simple operate. Due to very short time forheating the material , nutrition losses small widely used inthe sterilization of soybean milk and fluid medicines orsterilization. Such as in the homogeneous machine form acomplete set, can also be the occasion of viscous materialsuch as sugar beet condensed mik,etc.

注：热源可选择电加热

Note: The heat source can be electric heating.

规格及参数Specifications and Parameters：

处理能力 Processing power: 1m³h--2m³h 3m³h--4m³h 5m³h--6m³/h

灭菌温度 Sterilization temperature: 115~135℃

使用蒸汽压力 Use steam pressure: <0.78MPa

高温受热时间 Hightemperature heating time: 4~6s

进料温度 Feed temperature: <45℃(加冷却管Add cooling pipe)

出料温度Discharge Temperature: <65℃

蒸汽消耗量 Steam consumption: <0.15Kg/L物料

电机功率 Motor power: 采用一台离心泵时When using a centrifugal pump，2.2KW、4KW、5KW

采用两台离心泵时When using two centrifugal pumps，4.4KW

设备净重 Net weight of the equipment: 310--410Kg

占地面积 Land area: 0.9m²

板式UHT杀菌机/巴氏杀菌机

Plate Type UHT Sterilizer/Pasteuricer

功能用途：

具有热回收率高，结构紧凑美观，温度控制稳定等特点。

控制方式半自动控制、全自动控制 (PLC 控制，触摸屏显示)。

该系统采用超高温处理方法，使液体乳制品、茶饮料、果汁等达到严格的灭菌，进而转入无菌包装其杀菌温度为135~140℃，保温时间仅4~5秒，从而尽可能的保持饮料乳品的原有营养的色泽风味

Use：

With such features as high heat recovery, compact and beautiful structure,stable temperature control,full automatic control(PLC control, touch screendisplay ) The systerm adopts ultra-high temperature processing method, which canstrictiy sterilize the dairy.tea beverage and fruit etc,and then transfer toaseptic packaging.The sterilizing temperature is 135-140'C and heat preservation period is 4-5 seconds, so as to maintain the original nutrition,colorand flavor of beverageand dairy.

技术参数Technical Parameters：

管式UHT杀菌机/巴氏杀菌机

Tube UHT Sterilizer/Pasteuricer

功能用途：

管式超高温杀菌机的杀菌过程不但可以用于一般的产品，还可以满足客户的特殊需要如长时间生产带颗粒的产品、中高粘度的产品，如奶油，纯牛奶多种产品(牛奶，果汁奶油)高粘度的产品;含有纤维及果肉颗粒较大的产品;酸度较高;对死角具有腐蚀性的产品。对产品120~140℃高温、超高温灭菌

Use：

The sterilization process of tubular ultra-high temperature sterilizer not only canbe suitable for common products, but also can satisfy special reguirements ofcustomers, for example꞉ long term production of products with granules or mediumand high viscosity.Such as cream, pure milk etc. products (milk, fruit juice and cream) of highviscosity; products containing fiber and larger pulp granules,products of high acidityand products corrosive to the dead angleThe products can be sterilized at high temperature and ultra high temperature of 120~140°C.

技术参数Technical Parameters：

分体式CIP清洁系统

Split TYpe Clp CleanING System

功能用途：

CIP清洗系统是食品、药品生产中卫生标准的前提条件之一，它可以消除活性成分交又污染，消除异物不溶性微粒，降低或消除微生物及热源对产品的污染。GMP要求尽力推荐食品及制药企业使用CIP在线清洗系统。我公司专业技术人员研制了具有自动化程度高，操作简便，价格合理等优点的自动CIP清洗系统。

Use：

The ClP (Clean-in-Place) cleaning system is one of the essential prerequisitesfor meeting hygiene standards in food and pharmaceutical production. lteffectively eliminates cross-contamination of active inaredients, removes insolubleforeign particles, and reduces or

eliminates microbial and pyrogen contaminationin products. GMP (Good Manufacturing Practice) strongly recommends the use ofCIP systems in food and pharmaceutical enterprises.Our company's

professional technical team has developed an automated ClPcleaning system with the following advantages: high automation, user-friendlyoperation,and cost-effectiveness.

性能特点：

灵活、通用

系统可单独进行酸洗、碱洗、热水冲洗等工序，也可根据需要编制特定的清洗程序进行全自动的清洗; 不仅能有效的将设备清洗干净，而且还能控制微生物生长; 同时可根据客户要求配置半自动和全自动控制系统。

经济、高效

与手动清洗相比，大大缩减了清洗时间，提高了工作效率，清洗剂和水的使用将更加科学合理; 同时蒸汽耗量也相对较小可以达到合理利用能源的目的，因此有效的降低了清洗成本。

安全、可靠

浓酸、浓碱液在埋地式浓酸、浓碱缸中进行; 罐内液位自动控制并有溢流保护系统; 独特的出料口结构可以防止清洗液析出结晶堵塞管路。

成熟的PLC控制系统

多年的经验积累，使我们的程序更加完善，加上进口优质的控制元件，可以保证系统长期、稳定的工作; 友好的人机界面可以缩短操作人员的培训时间，可以直观的显示设备关键部件的工作状态; 通俗易懂的帮助界面可以协助操作人员判断、处理多种常见的故障信息，以使设备及时的恢复到正常状态。

分体式CIP清洁系统

Split TYpe Clp CleanING System

Ferformance Characteristic：

Flexible & Versatile

The system can perform individual processes such as acid washing, alkal washing, and hot water rinsing, or execute ful automated dleaningwth customized programs as needed,it not only ensures thorouoh eouioment ceaning but alo contols microbial arowth Additionaly. it canbe configured with semi-automatic or fully automatic control systems based on customer reguirements.

Economical & Efficient

Compared to manual cleaning, it significantly reduces dleaning time and Improves efficiency, while optimizing the use of cleaning agents andwater. With lower steam consumption, it achieves energy-efficient operation, effectively reducing overall cleaning costs.

Safe & Reliable

-Concentrated acids and alkalis are stored in underground tanks.

-Automatic liquid level control with overflow protection.

-Aunique discharge port design prevents crystallization and pipeline clogging.

Advanced PLC Control System

-Years of experience have refined our programming, paired with high-gqualty imported components, ensuring long-term stable perormance.

-Auser-triendly Hll (Human-Machine ntertace) shortens operator training time and provides real-time monitoring of key components.

-An intuitive troubleshooting guide helps operators diagnose and resolve common faults, ensuring quick restoraion to normal operation.

Technical Parameters：

一体式CIP清洁系统

Integration Clp Cleaning System

功能用途：

系统可单独进行酸洗、碱洗、热水冲洗等工序，也可根据需要编制特定的清洗程序进行全自动的清洗; 不仅能有效的将设备清洗干净而且还能控制微生物生长; 同时可根据客户要求配置半自动、和全自动控制系统。

USE：

The system can independently perform acid washing, alkaliwashing, hot water rinsing, and other processes, or execute fullyautomated cleaning by customizing specific cleaning programs asneeded. lt not only effectively cleans the equipment but alsocontrols microbial

growth. Additionally, it can be configured withsemi-automatic or fully automatic control systems based oncustomer requirements.

Technical Parameters：

全自动贴盖机

Fully automatic capping machine

敏奇机械有限公司

河北泊头民企机械有限公司

地址

河北省泊头市齐桥镇太平庄民企机械

齐桥工业园001号，
河北省博斗市，
中国， 062150

联系方式

宋总经理宋先生 / 总经理

移动端：+ 8613785731199

1107356233@qq.com

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